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Fully Automatic Hardware & Screw Packaging Machine: Efficiency Redefined

栏目:公司新闻发布时间:2025-11-24访问量:20次
Fully Automatic Hardware & Screw Packaging Machine: Efficiency Redefined – Guangdong Tianxuan Packaging Machinery Co., Ltd.

Amidst the wave of automation upgrades in manufacturing, the packaging of hardware screws—a foundational yet critical process—directly impacts production efficiency and client satisfaction. Guangdong Tianxuan Packaging Machinery Co., Ltd. (hereinafter "Tianxuan Machinery"), leveraging two decades of technical expertise, introduces the Fully Automatic Hardware & Screw Packaging Machine, featuring AI Vision Counting, 5-Minute Rapid Model Switching, and 30% Energy Efficiency. This innovation has become the preferred choice for global industries such as automotive, electronics, and fasteners.

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I. Core Technological Breakthroughs: Solving Industry Pain Points

  1. AI Vision Counting System
    Equipped with deep learning algorithms, this system supports M3-M30 screw specifications with high-speed recognition (up to ±0.01mm precision and <0.01% error rate), eliminating leakage and mispackaging issues. For example, a automotive parts manufacturer saw hourly output surge from 200 to 800 packs post-implementation, while customer complaints dropped by 90%.

  2. Dual-Track Rapid Model Switching
    Modular design enables 5-minute parameter adjustments, accommodating mixed packaging needs for screws, nuts, washers, etc. A Zhejiang screw factory reduced labor costs by 50% and achieved a daily output of 100,000 units after adoption.

  3. Permanent Magnet Servo Energy-Saving System
    Transmission efficiency improved by 48%, saving over $1,400 annually in electricity costs per unit (30% lower energy consumption than competitors). Its wear-resistant feeding track boasts an 80,000-hour lifespan, cutting maintenance costs by 30%.
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II. Versatile Applications: Empowering Multi-Industry Upgrades

  • Automotive Manufacturing: Precise packaging for engine bolts and lock nuts with built-in desiccation, ensuring rust resistance and compliance with VDA6.3 automotive standards for clients like Volkswagen.

  • Electronics Industry: ±0.01mm accuracy for 0.5mm micro-screws, ideal for smartphone and PC assembly lines. Anti-static packaging meets cleanroom requirements.

  • Home Hardware: Mixed packaging of screws, decorative caps, and plastic parts with 10-minute line switching, helping IKEA suppliers reduce packaging space by 35% and shorten urgent order lead times to 2 days.


III. End-to-End Service: Worry-Free Operations

  • Smart Maintenance: Embedded IoT modules monitor 200+ operational parameters in real time, achieving 99.6% fault prediction accuracy and resolving 80% issues remotely, reducing downtime by 70%.

  • Lifelong Support: 2-year free warranty, 48-hour engineer dispatch, and 90% spare part availability to ensure uninterrupted production.


IV. Market Validation: Trusted by 2,000+ Enterprises

Since its inception in 2013, Tianxuan has served over 2,000 clients globally, with equipment exported to 80 countries and a 25% market share in industrial packaging. Its TX-1121 series, certified with CE and UL, boasts a 0.5% packaging damage rate and saves clients over $85,000 annually in labor costs, cementing its status as a benchmark for "Smart Packaging from China."


Conclusion
Tianxuan’s Fully Automatic Hardware & Screw Packaging Machine combines technical innovation with scenario adaptability, driving cost reduction and efficiency gains. Contact Tianxuan Machinery today , Website: www.tian-xuan.com) to embrace the future of intelligent packaging!


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